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Custom Insert Blanks

Customized cemented carbide insert blanks are preformed to create a specific cutting geometry to meet your tool requirements.
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Metal cutting custom insert blanks are preformed shapes or forms made of hard and wear-resistant tungsten carbide. Insert blanks are further processed into finished tools by the tool maker to be used as tools for threading, parting, grooving, drilling, reaming, and milling applications. Insert blanks are provided in a near-net-shape form customized to meet the specific cutting geometries of the customer's desired tool applications. Near-net-shape insert blanks minimize the need for additional shaping and grinding by the customer.

Insert blanks are typically machined to the desired shape and size of the tool by using computer-controlled milling machines. The finished tools can be coated using chemical vapor deposition (CVD), physcial vapor deposition (PVD), or other diamond coatings to enhance the performance and extend the tool life. Hyperion offers cemented carbide grades for insert blanks that are qualified with various coating suppliers.

Products

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Carbide and Cermet Insert Blanks

Product Type: Custom insert blanks

Description: Customized preformed inserts made of hard materials such as carbide and cermet. Used to create tools for metal cutting applications. 

Sobre Carbide and Cermet Insert Blanks
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Scarfing Insert Blanks

Product Type: Scarfing Insert Blanks

Description: Customized, preformed inserts made of tungsten carbide and cermet designed for the production of scarfing tools.

Sobre Scarfing Insert Blanks
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Threading Insert Blanks

Product Type: Regular and Tangential Threading Insert Blanks

Description: Customized, preformed tungsten carbide insert blanks for the production of threading tools.

Sobre Threading Insert Blanks

At Hyperion Materials & Technologies, we can design and manufacture a range of cemented carbide blanks tailored to each customer's unique design to improve tool productivity and throughput. We offer three finishing options:

  • As-sintered
  • Top face and bottom face (T&B) ground
  • T&B and periphery ground.

 

Custom Insert Blanks Applications

 

Custom insert blanks are used in turning, milling, and drilling applications to develop finished cutting tools and are an advantageous option over traditional solid cutting tools. Insert blanks provide several benefits in shaping and cutting tools, such as tool versatility, extended tool life, improved machining performance, and reduced machine downtimes.

 

Custom Insert Blanks Products

 

We create your uniquely designed custom insert blank in complex 2D & 3D geometries, near-net-shape designs, and finished sintered geometries. In addition, we have a wide range of carbide grades, from general purpose to application specific grades. Hyperion has formulated some of the industry-leading grades to tackle your challenging metal-cutting application.

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